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Case studies · Named plants

Real plants. Real numbers.

Named Indian manufacturers, the figures they gave us, and the parts of each rollout that went slowly. Written by the people who ran them.

All case studies3 studies
PPS International logo
PPS International
Railway and metro components
8 weeksExcel to live, seven functions
7 levelsBOM depth in one planning run
500+Components in a single bill of materials

PPS International: Excel to a 7-Level BOM Plan

Five hundred components, seven BOM levels, and a planning cycle that had outgrown the spreadsheet.

Greater Noida · Uttar Pradesh8 weeks6 min readRead
Karm Machine Tools logo
Karm Machine Tools
Stone processing machinery
6 → 41Daily users, week 1 to week 12
62% → 84%On-time despatch
₹18 lakhDead stock found at the first stock take

Karm Machine Tools: ERP on a 58-Person Shop Floor

From six daily users to forty-one on a floor that had never used software.

Gegal, Ajmer · Rajasthan12 weeks7 min readRead
BMI Cables logo
BMI Cables
Wires and cables
9 → 3Days to close the month
3.6% → 2.4%Copper scrap on the drawing lines
150+Spreadsheets it replaced

BMI Cables: 150 Spreadsheets to Manufacturing ERP

Month-end close from nine days to three, and quotations that no longer carry a three-week-old copper rate.

Khushkhera, Bhiwadi · Rajasthan6 to 7 months7 min readRead
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